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AR

Engineering and Operational Excellence

Implementing Total Productive Maintenance (TPM)

7 units

Please select a city/session before registration.

About this program

Total Productive Maintenance (TPM) is a well-established method aimed at maximizing equipment performance, minimizing downtime, and cultivating a continuous improvement culture. This TPM Implementation Training Course introduces participants to TPM principles and practices, emphasizing autonomous maintenance, planned maintenance, quality maintenance, and overall equipment effectiveness (OEE). The curriculum includes TPM pillars, implementation models, cultural transformation, and digital tools for contemporary TPM applications. Through case studies and collaborative exercises, participants will apply TPM concepts and develop deployment roadmaps for their organizations. Upon completion, attendees will be equipped to design and execute TPM strategies that boost reliability, enhance quality, and drive operational excellence.

Course benefits

  • Enhance understanding of TPM pillars and frameworks.
  • Increase equipment reliability and overall effectiveness.
  • Minimize downtime and reduce maintenance expenses.
  • Promote employee involvement in a culture of continuous improvement.
  • Utilize digital technologies for advanced TPM implementation.

Key outcomes

  • Describe the principles and pillars of TPM.
  • Assess and improve Overall Equipment Effectiveness (OEE).
  • Implement autonomous and planned maintenance approaches.
  • Create quality and preventive maintenance initiatives.
  • Encourage workforce participation in TPM activities.
  • Apply digital solutions to optimize TPM processes.
  • Compare global best practices in TPM.

Who should attend

  • Managers in maintenance and reliability.
  • Manufacturing and operations supervisors.
  • Engineers and production team leaders.
  • Professionals focused on continuous improvement.

Course outline

1

Unit 1: Fundamentals of TPM

  • The evolution and foundational concepts of TPM.
  • The significance of TPM for achieving operational excellence.
  • Primary goals and advantages.
  • Illustrative examples demonstrating TPM success.
2

Unit 2: TPM Foundations and Structural Elements

  • Detailed insight into the 8 foundational TPM pillars.
  • Connecting TPM with lean manufacturing principles.
  • Cultural and organizational prerequisites.
  • Phases of TPM implementation.
3

Unit 3: Evaluating and Enhancing OEE

  • Comprehension of OEE measurement metrics.
  • Detecting sources of losses and inefficiencies.
  • Techniques and tools for OEE enhancement.
  • Practical examples showcasing OEE improvements.
4

Unit 4: Autonomous Versus Planned Maintenance

  • The operator’s role within autonomous maintenance.
  • Approaches to planned and preventive maintenance.
  • Techniques for scheduling and managing resources.
  • Tools designed to uphold autonomous maintenance processes.
5

Unit 5: Ensuring Quality and Safety within TPM

  • Key principles of quality maintenance.
  • Incorporating safety considerations into TPM.
  • Developing cultures centered on zero defects and zero accidents.
  • Optimal practices for quality-oriented TPM.
6

Unit 6: Digital Transformation of TPM and Industry 4.0

  • Maintenance and monitoring enabled by IoT technologies.
  • Utilizing AI and predictive analytics in TPM.
  • Employing digital twins for optimizing equipment performance.
  • Analyses of intelligent TPM implementations.
7

Unit 7: Strategic TPM Deployment Plan

  • Key steps involved in rolling out TPM.
  • Forming collaborative cross-functional TPM teams.
  • Managing change and fostering employee involvement.
  • Blueprint for achieving sustainable TPM success.